Common Problems, Issues, Recalls, and Reliability

  • Engine Dies while Driving Or Will Crank but not Start

    The direct ignition cassette can fail causing the engine to die while driving, and/or it will crank but start. Diagnosis may also discover trouble codes for random misfires .

  • Excessive Exhaust Noise From Flex Pipe Failure

    The exhaust flex pipe can fail causing excessive exhaust noise from the front/center area of the vehicle. The flex pipe is a flexible joint in the exhaust that allows for engine movement.

  • Check Engine Light due to Electronic Throttle Body Failure

    The Check Engine Light may come on because the electronic throttle body has failed. Other symptoms include loss of acceleration, a high idle or failure to return to idle, and difficulty starting.

  • Crank but No Start Condition and No Fuel Pressure

    If the engine will crank but not start, it may be the fuel pump has failed. Diagnosis may find no fuel pressure when attempting to start the engine.

  • AC Compressor Fails to Engage or Disengage

    The thermo contact in the AC compressor can fail, which means the compressor may fail to engage or disengage.

  • Noise from Idler Pulley Failure

    The idler pulley for the serpentine belt can fail causing noise from the belt area. Our technicians report the pulley has been known to fail completely which can cause the belt to break or be thrown off.

  • Inability to Maintain or Control AC or Heating Temperature

    The shaft for the air blend door can fail creating the inability to adjust the AC or heating temperature. The AC or Heat will not maintain the proper temperature.

  • Noise From Water Pump Failure

    The water pump can fail causing noise on the left side of the engine and overheating. Other symptoms include coolant loss and leakage at the front/left area of the engine.

  • Head Gasket Leakage

    The head gasket may leak oil externally. The oil will be visible around the cylinder head and block area.

  • Check Engine Light due to Oxygen Sensor Failure

    The Check Engine Light may illuminate because of oxygen sensor failure. There may be no drivability symptoms detected though gas mileage may suffer.

  • Engine Coolant Loss and no Leak Noted

    2.0L engines may become low on engine coolant with no cause found for the coolant loss. Our technicians tell us than in some cases the engine block may require replacement due to porosity.

  • Knocking Noise While Turning and/or a Banging Noise When Driving on Rough Roads

    A knocking noise while turning and/or a banging noise when driving on rough roads may develop in the front suspension. This type of noise is commonly caused by a front strut thrust bearing damaged due to water intrusion. Our technicians tell us revised thrust bearings are available to correct this concern.

  • The Anti-Lock Brake System (ABS) and/or Traction Control Light May Illuminate

    The anti-lock brake system (ABS) and/or traction control light may illuminate. This can be caused by corrosion in the (ABS) wire harness connector at the right front wheel speed sensor due to water intrusion. Corroded connectors should be cleaned or replaced as necessary to correct this concern.

  • Check Engine Light Caused by Secondary Air Injection Pump

    The Check Engine Light may illuminate because of air injection pump , and/or check valve failure. There may be no drivability symptoms detected.

  • Slipping and Hard Shifts from Automatic Transmission

    A well-documented and well-known issue with the Saab 9-3 built between 2003-2011 is harsh shifting from the 6-speed automatic transmission , and slight slippage between gears. This has been noted as hesitation to accelerate, especially from a stop.

    Mainly, software issues have been to blame for these mishaps, but mechanical malfunctions related to shift solenoids and the valve body have also been major causes. Finally, the automatic transmissions in these models are sold as ‘sealed for life’, yet the transmission fluid does not seem to last the complete service life of the vehicle.

    Correction of these issues often requires a simple software update, meaning the vehicle only needs to be plugged in, and the transmission controller receives new programming meant to fix these drivability concerns. In cases where this does not correct concerns, the transmission must be removed, inspected, and repaired, possibly requiring a complete rebuild.

    To mitigate these issues from escalating to a full transmission rebuild, many technicians recommend replacing the transmission fluid at regular intervals, yet the manufacturer has never offered this guidance.

  • The Ignition Key May Become Stuck in the Ignition Lock Cylinder

    If the ignition switch is turned to the "lock" position when the vehicle speed is over 5km/hour, the ignition key cannot be removed from the lock cylinder. This is not a defect, but a normal design feature. In order to remove the key: Turn the ignition to the "on" position, wait several seconds, turn ignition to "lock" and remove the key.

  • Audio System Problems

    Our technicians report failures of various components in the audio system. Speaker, control unit, and steering wheel button failures are all possible.

  • The third brake light and/or license plate light may fail

    The third brake light and/or license plate lamp may fail due to wiring damaged from rubbing on the trunk lid handle. Our technicians tell us the repair involves correcting the damaged wiring and isolating the connectors so they do not contact the trunk lid handle.

  • The Battery May Go Dead After Sitting For Several Hours

    If the battery "goes dead" after sitting for several hours, but only when key is left in the ignition, in the "off/lock" position. The problem may be with the stereo amplifier staying on. Our technicians tell us reprogramming the affected control module can remedy this problem.

2003 Questions and Answers

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2003 Maintenance and Repair