Common Problems, Issues, Recalls, and Reliability

  • 1991 ford ranger bogging down when accelerating to much

    Bogging, hesitation or stalling may be experienced during moderate to heavy acceleration. This can be caused by a failing of many sensors or modules in the fuel injection system. It is recommended to have an experienced shop perform diagnosis to find the root of the problem.

  • Higher Than Normal Engine Idle

    The engine may have a higher that normal idle at times. After cold start with an automatic transmission and when the clutch is depressed with a manual transmission. Our technicians tell us updated powertrain control module (PCM) software is available to address this concern.

  • Rough Idle and Stalling

    The Ford Ranger V6 is known for a rough idle, engine stalling, loss of power, and misfires, accompanied by the check engine light .

    The intake manifold O-ring gaskets commonly leak, which creates a large vacuum leak. This vacuum leak causes unmetered air to enter the engine, and the fuel system becomes insufficient to compensate for the large amount of air reaching the engine.

    Replacing the intake manifold gaskets corrects this concern.

  • Check Engine Light and Hesitation or Stumbling While Driving

    Many customers state that whule driving their vehicle, the engine will hesitate, stumble, or lose power. In more severe cases, the EGR valve can be physically damaged. In all cases, the check engine light will be illuminated, and diagnostic trouble codes will be stored in the PCM.

    Diagnosis of the issue has concluded the differential pressure feedback EGR sensor (DPFE) is at fault many times, and incorrectly measures exhaust gas re-circulation (EGR) pressure.

    Correction of the issue requires a diagnostic scan, identification of the faulty sensor, and, ultimately, the sensor and EGR valve may require replacement. In some models, the DPFE sensor is integrated into the EGR valve, and must be replaced together.

  • Engine Buck/Misfire at Freeway Speeds

    The engine may misfire and/or buck while driving at freeway speeds with no fault code stored in the powertrain control module (PCM). This can be caused by an intermittent fault with the camshaft synchronizer assembly. This condition can be diagnosed by monitoring knock sensor data as per Ford service bulletin #05-22-12. Replacement of the synchronizer assembly will be required to correct this concern.

  • Synchronizer Shaft For the Camshaft Position Sensor May Make Noise

    The synchronizer shaft for the camshaft position sensor can cause a loud squeak or chirping noise due to failure of the upper bushing. The noise may be erratic and is usually present when the engine is warm.

  • Rear Drum Brakes Grab, Lock when First Driving

    Moisture inside the rear brake drum assemblies can cause the rear drum brakes to grab, or lock when first driving. Inspect the rear brakes, replace the rear shoes as needed, and make any adjustments. The back side of the backing plate needs to be sealed where moisture can get into the drums to prevent this from recurring.

  • Camshaft Sensor Magnet May Damage Synchronizers

    The magnet for the camshaft position sensor may fall out of its mount and damage the synchronizers. This causes long crank times when starting the engine and may cause the Check Engine Light to illuminate. If this happens, both the magnets and the synchronizers need to be replaced.

  • Buzzing Type Noise From Upper Engine Area

    A buzzing type noise may be noted from upper engine area at about 1900 RPM, under light acceleration. Our technicians tell us this can be caused by loose ignition coil bracket bolts. Coil bracket bolts should be checked for the correct torque before further diagnoses is performed.

  • Updated Differential Clutch Kit Available if Rear End Noise is Heard

    If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, this could be caused by a failing deferential clutch kit. An updated differential clutch kit available.

  • Reseal engine if oil leaks from gaskets/seals

    If oil is leaking from the gaskets and seals, the engine needs to be resealed.

2004 Questions and Answers

Related Questions

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    2004 FORD RANGER, 135, 000 MILES

    related to general, fuse-test

    Abs light comes on intermittently, no blower or turn signals when this randomly happens on my '04 Ford Ranger Edge (3.0). Relay, loose wire, PCM? @media(max-width: 960px) { .adt { display: n..

  • Ford Ranger 2004 Ford Ranger Back Lights

    2004 FORD RANGER, 4.0L, 6 CYL, 2WD, AUTOMATIC, 21, 000 MILES

    related to exterior-light, reverse-light, switch

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  • Ford Ranger Check Engine Light Goes Off/on Randomly

    2004 FORD RANGER, 90, 000 MILES

    related to warning-lights, check-engine-light

    Had a friend put a code reader on it and it says #4 cylinder is not fireing. Works fine. Seems to run good when light comes on. Sometimes when I start the vehical it seems like it is running on four..

  • Ford Ranger See Details

    2004 FORD RANGER, 15, 200 MILES

    related to exhaust, smell

    I just bought a 2004 Ranger XLT with 4.0 SOHC. Check engine light came on and off several times. Had the code read - Misfire Cylinder#2 Then I was driving on the highway between 65 &a..

  • Ford Ranger Drivetrain Is Popping In 4X4

    2004 FORD RANGER, 116, 000 MILES

    related to general, noises, pop

    I was out in the mountains this morning and I was coming down some switchbacks in 4 low using the motor and trans to hold the truck back. Almost on every corner all of a sudden this popping sound ha..

  • Ford Ranger Engine Light

    2004 FORD RANGER, 4 CYL, 4WD, AUTOMATIC, 76, 505 MILES

    related to warning-lights, check-engine-light

    I have 2004 Ford Ranger Edge. How do I reset engine light? @media(max-width: 960px) { .adt { display: none;padding:0; } } Thursday, March 24th, 2011 AT 7:24 PM ..

  • Ford Ranger 2004 Ford Ranger Replacing Water Pump

    2004 FORD RANGER, 150, 000 MILES

    related to engine-cooling, water-pump, replace-remove

    The OEM fan clutch wrench set is too thick to fit in between the pulley and the water pump. I do not know where to buy a thinner a wrench. The final bolt (top right) on the water pump is blocke..

  • Ford Ranger Squeaking Ford Ranger

    2004 FORD RANGER, V8, 58 MILES

    related to general, noises, squeak

    My 2004 Ford Ranger truck has a loud squeaking noise when going over bumps, etc. (Like the sound a spring on a mattress would make). Any ideas? I am a single woman with no one to ask, and thus, ..

  • Ford Ranger Squealing Sound Driver Side Rear When Flooring...

    2004 FORD RANGER, 59, 300 MILES

    related to general, noises, squeal

    2004 Ranger has a squealing sound coming from driver side rear when I floor the accelerator and ceases when it kicks into gear. Took it into the shop and they were unable to figure it out. @medi..

  • Ford Ranger I Have A 2004 Ford Ranger XLT 4.0L 6Cyl Auto.

    2004 FORD RANGER, 54, 000 MILES

    related to general, noises, howl

    Truck makes a howling noise (sounds like its coming from the engine compartment) when I floor the accelerator. If it accelerate slowly it is nonexistent. @media(max-width: 960px) { .adt { displa..

  • Ford Ranger Engine Is Idling Rough And Engine Light Came On

    2004 FORD RANGER, 93, 000 MILES

    related to warning-lights, check-engine-light

    I changed the spark plugs due to hard starting. Upon completion, the rough idling began, and the engine light came on. The plug gap on the old plugs was substantially off. The change of p..

  • Ford Ranger Exterior And Interior Lights Flickering

    2004 FORD RANGER, 4.0L, V6, 4WD, MANUAL, 140, 000 MILES

    related to interior, interior-lights

    My truck is an XLT FX4 Level II. It has a manual transmission. My VIN number is 1FTZR45E54PB14467. I replaced my alternator with a re-manufactured (not ford Motorcraft) one and that one had a bad r..

  • Ford Ranger 2004 Ford Ranger

    2004 FORD RANGER

    related to ignition, coil, replace-remove

    I have a 2004 Ford Ranger 3.0L and it has 65,000 miles. We have done regular maintenance on the vehicle and I have even had the transmission serviced so that I don't have any problems. My engine l..

  • Ford Ranger 2004 Ford Ranger

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 130, 000 MILES

    related to ignition, coil, replace-remove

    I need to know what could cause the engine light to come on. I took to auto zone they checked it, told me that the coil pack was bad, I replaced that, still did not fix the problem, What else co..

  • Ford Ranger 2004 Ford Ranger

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 130, 000 MILES

    related to ignition, coil, replace-remove

    Engine light on, checked at auto zone said it was the coil pack. I have replaced the coil pack twice, replaced the plugs and wires twice, still has no power and the light is still on. Scanners sa..

  • Ford Ranger Windshield Wipers Do Not Work

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 30, 000 MILES

    related to body, wiper, not-working

    I installed a after market cd player in my truck and my cd player, dash lights, power windows, and windshield wipers dont work, and ive changed all the blown fuses what could be the problem ..

  • Ford Ranger 2004 Ford Ranger 3rd Gear Noise

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 60, 000 MILES

    related to steering, steering-wheel, symptoms, noise

    3rd gear only makes grinding noise while engaged. All other gears fine. Fluid levels are correct. Noise is felt in steering wheel and pedal. I am a recent UTI graduate I just don't know much about t..

  • Ford Ranger Air Bag Light

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 60, 000 MILES

    related to warning-lights, airbag-light

    The cover plate on the console/dash where the airbag key is located was pulled off. It was just the cover plate and not the airbag switch on the console but immediately afterward, the airbag light..

  • Ford Ranger 2004 Ford Ranger Antenna Replacement

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 47, 000 MILES

    related to body, antenna

    Will a power antenna fit? I need to replace the whole thing. Any advice will be appreciated @media(max-width: 960px) { .adt { display: none;padding:0; } } Sunday, April 4th, 2010 AT 2:..

  • Ford Ranger 2004 Ford Ranger Brake Warning Light

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 66, 000 MILES

    related to warning-lights, brake-warning-light

    My emergency brake warning light came on during my commute to work this morninng. I pulled up on the pedal and pulled the release and the light did not go off. I was wondering what this could be, ..

  • Ford Ranger 2004 Ford Ranger Check Engine Light

    2004 FORD RANGER, 6 CYL, 2WD, MANUAL, 38, 000 MILES

    related to warning-lights, check-engine-light

    Just put a Volant CAI on my ranger, everything runs smooth and fine, but my check engine light came on, and it kinda worries me. Everything was put on correctly, and runs good, but this light k..

  • Ford Ranger 2004 Ford Ranger Check Engine Light Comes On.

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 84, 000 MILES

    related to warning-lights, check-engine-light

    My check engine light came on the other day. I took it to the service center and they put the meter on it and said the code showed a bank 2 oxygen sensor was bad. They said it had two and they wou..

  • Ford Ranger 2004 Ford Ranger Check Engine Light Just Came On

    2004 FORD RANGER

    related to warning-lights, check-engine-light

    Engine Performance problem 2004 Ford Ranger 4 cyl Two Wheel Drive Automatic 43.000 miles started vehicle and immediatlly put a/c on, truck started to idle very rough like it was going to s..

  • Ford Ranger 2004 Ford Ranger Engine Light Blink

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 54, 000 MILES

    related to warning-lights, check-engine-light

    Engine light blink put scan code is304 misfire cylinder 4 remplace spark, wires, coil pack, inj same problem @media(max-width: 960px) { .adt { display: none;padding:0; } } Sunday, Marc..

  • Ford Ranger 2004 Ford Ranger Exhaust Rattle

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 39, 000 MILES

    related to general, noises, rattle

    When my truck is not running you can get underneath and hit the exhaust pipe with your hand and you will hear a rattling noise no loose sheilds or anything like that but sounds like it's coming from..

  • Ford Ranger 2004 Ford Ranger Exterior Mirror

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 48, 000 MILES

    related to body, mirror, replace-remove

    How do you replace a exterior passenger side mirror. I got the replacemnt from the junk yard. @media(max-width: 960px) { .adt { display: none;padding:0; } } Saturday, February 23rd, 20..

  • Ford Ranger 2004 Ford Ranger Front Side Light

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 53, 000 MILES

    related to exterior-light, headlight, replace

    I need to replace the drivers front side marker light bulb, how to you do this? @media(max-width: 960px) { .adt { display: none;padding:0; } } Monday, January 28th, 2008 AT 8:43 PM ..

  • Ford Ranger 2004 Ford Ranger Fuel Issues

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 50, 000 MILES

    related to ignition, timing

    Sometime in the fall I began noticing a major drop off in mileage. Currently I can confidently say I am getting only 10 mpg. I had been getting more like 16 in the city and 20+highway. I have had n..

  • Ford Ranger 2004 Ford Ranger How To Remove Door Panel

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 62, 000 MILES

    related to body, door, panel, replace-remove

    I need to remove the passenger door panel to replace the window motor. I'm a Lexus trainee but have not done much work on my own truck but my window motor is sketchy at best. Pics would be helpful i..

  • Ford Ranger 2004 Ford Ranger Ignition

    2004 FORD RANGER

    related to steering, steering-wheel

    2004 Ford Ranger 6 cyl Front Wheel Drive Automatic I can't turn my key into the "run" position, only the accessories position. I've made sure the truck is in park and the steering wheel is un..

  • Ford Ranger 2004 Ford Ranger Lights

    2004 FORD RANGER, 4 CYL, 2WD, AUTOMATIC, 75, 300 MILES

    related to exterior-light, headlight, switch, replace-remove

    My interior lights were my spedomoeter is at, the lights on there are not working. The fuse keep blowing everytime I put one in, I have changed the headlight switch and it still has not fixed it so..

  • Ford Ranger 2004 Ford Ranger Metal Scraping Noise

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 13, 800 MILES

    related to general, noises, scrape

    I recently changed my brake pads. I have changed brake pads several times and have a pretty good idea of what I am doing. I do not make any adjustments to the calipers, though. This is the first..

  • Ford Ranger 2004 Ford Ranger Noise From Front-left Tire Of Truck

    2004 FORD RANGER, 4 CYL, 2WD, MANUAL, 44, 000 MILES

    related to tires, symptoms, noise

    My truck has recently started making a clicking noise sometimes when I am turning tightly for things like parrallel parking. It doesn't always do it, but it seems like the sound is coming from the..

  • Ford Ranger 2004 Ford Ranger Parking Lights, Fog Lamps, License...

    2004 FORD RANGER, 6 CYL, 4WD, MANUAL, 60, 000 MILES

    related to exterior-light, fog-light, not-working

    My Parking Lights, Fog Lamps, License Plate Lights, and the dimming lights behind my instrument panel don't work. I have checked all the fuses in the cab, and none of them are blown. What is t..

  • Ford Ranger Power Windows Stopped Working

    2004 FORD RANGER, 6 CYL, 4WD, MANUAL, 77, 000 MILES

    related to body, window, not-working

    I had issues with my '04 Ranger XLT, where both driver and passenger windows would intermittently stop working. Now, with one completely down, and the other half way down, they both stopped work..

  • Ford Ranger 2004 Ford Ranger Spark Plug Gap

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 54, 000 MILES

    related to ignition, spark-plug, replace-remove

    I just bought this truck and was told plugs were never changed. I bought plugs and am ready to install I just am wondering what the correct gap is? P.S. Motor is the 3.0L if that makes any diff..

  • Ford Ranger 2004 Ford Ranger Spark Plug Removal Proceedure.

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 55, 000 MILES

    related to ignition, spark-plug, replace-remove

    Hi guys. This question is about how to remove the hard to get at spark plugs. Specifically the #3 plug (back of the right side). I managed the left side they were easy. #2 was a chore and #3 look..

  • Ford Ranger 2004 Ford Ranger Squeak Under Hood...

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 75, 000 MILES

    related to general, noises, squeak

    Hi, I have a squeak under the hood of my truck. I replaced the acc. Belt and idler pullies both the top one and the auto tensinor one thinking it was the belt or pully bearings. Hahahah still squ..

  • Ford Ranger 2004 Ford Ranger Squeal In Rear Of 2004 Ford Ranger

    2004 FORD RANGER, 6 CYL, 2WD, MANUAL, 93, 000 MILES

    related to general, noises, squeal

    Recently began to experience squealing noise that seems to be coming from the rear of my '04 Ranger. Noise begins around 25mph and continues up through about 45mph, not sure if it simply quits fro..

  • Ford Ranger 2004 Ford Ranger Suspension

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 73, 000 MILES

    related to suspension, symptoms, bump

    Hi, I have recently changed the shocks, new tires and a wheel alignment but everytime I go over a bump the truck seems to wobble side to side. Is there something else I should be checking for? ..

  • Ford Ranger 2004 Ford Ranger Trouble In Tennessee

    2004 FORD RANGER

    related to fuel-system, fuel-filter

    Engine problem 2004 Ford Ranger Engine Size unknown Four Wheel Drive Automatic 187000 miles My Ford Ranger has ran fine since the day I bought it. Today I was Christmas shopping. I got in m..

  • Ford Ranger 2004 Ford Ranger Troubleshoot

    2004 FORD RANGER, 6 CYL, 4WD, AUTOMATIC, 95, 603 MILES

    related to fuel-system, fuel-pump, test

    I can be going down the road and my truck just quits running. So far I have relpaced the fuel pump. The fuel filter. The coil Pack, plugs and wires. It still does it. When this happens I plug in th..

  • Ford Ranger 2004 Ford Ranger Truck Dog Tracks Off To The Right...

    2004 FORD RANGER, 6 CYL, 2WD, AUTOMATIC, 119, 000 MILES

    related to suspension, ball-joint, replace-remove

    After having the ball joints replaced and new brake rotors/pads/shocks/wheel alignmen/new tires.....Why does the trucks rearend dog tracks off to the right and then goes back to normal..like its swa..

  • Ford Ranger Turn Signals And Hazard Lights Don't Work

    2004 FORD RANGER, 6 CYL, 2WD, MANUAL, 80, 000 MILES

    related to exterior-light, hazard-light, not-working

    Just after I let the local HS Cheerleaders wash my truck my signal lights and hazard lights quit working. I have replaced the fuses but they still don't work. All other electronics work normally. ..

  • Ford Ranger Wiring Diagram For Stereo

    2004 FORD RANGER

    related to interior, radio, wiring

    I'm installing a new stereo in my ford ranger and I have a list of what wire is for what. However some of the wires are not the same colors as what is on my list. Can you give me a list of what ea..

  • Ford Ranger 2004 Ranger Turn Signal Flasher Location

    2004 FORD RANGER

    related to exterior-light, turn-signal, flasher

    Trying to find the location of the turn signal flasher for a 2004 Ford Ranger. My turn signal works intermittently. Sometimes it blinks a few times and stops, sometimes it does not come on at all a..

  • Ford Ranger Finding The Fuse For The Auxilliary Power Outlet

    FORD RANGER

    related to interior, power-outlet

    I own a 2004 Ford Ranger and can't find the fuse for subject outlet. I've searched through out and found zero help. Anyone know where to find the fuse for the 12-V Power Outlet which is located next..

  • Ford Ranger Stuck Ignition

    FORD RANGER

    related to steering, column, replace-remove

    I have a 2004 ranger. The ignition is stuck and I can't figure out why. DO I need to replace the ignition assembly? Does anyone know of anywhere on the internet where I can find a diagram of the ..

  • Ford Ranger Gas Gauge Issues

    2004 FORD RANGER, 3.0L, V6, 2WD, AUTOMATIC, 167, 000 MILES

    related to interior, instrument-cluster, gauges, fuel-level

    I have a 04 ford ranger it is a v6 3.0 2wd and rear wheel drive. I am having trouble with the gas gauge it sometimes works and other times it does not, I have paid for a smoke test to ensure it was..

  • Ford Ranger Inertia Switch Voltage

    2004 FORD RANGER, 3.0L, 85 MILES

    related to safety, inertia-switch

    Have 11.9 at 2sec Only 9.6 at cranking Do I have ECU problem? @media(max-width: 960px) { .adt { display: none;padding:0; } } Wednesday, November 27th, 2019 AT 10:37 AM ..

  • Ford Ranger Spark Plug Gap

    2004 FORD RANGER, 3.0L, V6, 2WD, AUTOMATIC, 130, 000 MILES

    related to ignition, spark-plug

    What should the spark plug gap be? @media(max-width: 960px) { .adt { display: none;padding:0; } } Friday, May 11th, 2018 AT 5:31 PM ..

  • Ford Ranger Upgrade My Fuel Pump For More Power

    2004 FORD RANGER, 2.5L, TURBO, 4WD, AUTOMATIC

    related to fuel-system, fuel-pump

    I am considering upgrade to my ford ranger 2.5 turbo diesel engine and my friend ask me to service the fuel pump before any other things. Does this mean upgrading my fuel pump to heavy duty setting...

  • Ford Ranger What Years Are Interchangeable For Doors And Fenders

    2004 FORD RANGER, 3.0L, 6 CYL, 2WD, AUTOMATIC, 200, 000 MILES

    related to body, fender, interchange

    Passenger side door and fender where in an accident and need to be replaced. @media(max-width: 960px) { .adt { display: none;padding:0; } } Monday, September 3rd, 2018 AT 2:10 PM ..

2004 Maintenance and Repair